Separatorless Air Filter

Separatorless Air Filter
Details:
The separatorless air filter is specifically designed for clean environments, meeting the requirements for stable filtration efficiency, low energy consumption, and compact installation. It utilizes advanced micro-pleat technology without separators to ensure uniform airflow, extend service life, and effectively control particulate contamination.
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Description
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Products Definition

 

The separatorless air filter suppliers is designed to address the limitations of traditional HEPA filter designs. Conventional HEPA filters use aluminum or paper separators, which increase airflow resistance and add weight to the filter. The partitionless design eliminates these separators and instead uses hot-melt adhesive to secure a precisely controlled micro-pleat structure.

 

According to standards

H14/ H13

EN 1822:2009Class

IEST RP-CC-001.5:2009 TYPE D(MERV19)/C(MERV18)

Frame

Anodized Aluminum Profiles

Type

Box , Single flange, Double flange

Filter Media

Glass Fiber

Maximum Temperature

70℃

Maximum Humidity

100%RH

Separator

Hot Melt Adhesive

Sealant

EPDM

 

Advantages

Designed for Modern Clean Air Systems
The core filter media is made of advanced glass fiber with superior particulate interception capability. Its dense yet breathable structure efficiently captures fine particles while maintaining stable airflow. The micro-pleated design maximizes the filtration area within a compact depth, making the separatorless air filter manufacturers suitable for space-constrained installations.
Engineering Design for Enhanced Efficiency
By eliminating traditional internal separators, airflow passes more smoothly through the filter media. This reduces the initial pressure drop and slows the increase in resistance during operation. The pleat-free design also minimizes structural stress on the media, improving durability under continuous airflow conditions.
Benefits for End Users
Lower fan energy consumption and operating costs; more stable airflow in cleanrooms and HVAC terminal applications; longer replacement cycles and reduced maintenance requirements.

Separatorless Air Filter Model

 

Separatorless Air Filter Model

Applications and Case Studies

 

deep plate filter application

Case Study: Energy and Chemical Industry

In energy and chemical production facilities, maintaining stable air quality is crucial for protecting precision equipment, ensuring process safety, and meeting stringent environmental control requirements. A large chemical processing plant faced challenges such as high dust loads, significant airflow fluctuations, and rising energy consumption in its ventilation systems, particularly in control rooms and precision instrument areas.

To address these issues, the plant upgraded its end-of-line filtration system by adopting SYNRUI's customized separatorless air filter. These filters, installed as end-of-line HEPA filters for HVAC units, were applied in control rooms, electrical cabinets, and monitoring laboratories.

After implementation, the plant experienced a significant improvement in airflow stability and a substantial reduction in fan energy consumption. The filters' high dust-holding capacity extended replacement intervals and reduced maintenance frequency in hard-to-reach areas. More importantly, consistently stable air cleanliness helped protect precision sensors and control systems from particulate contamination, thereby improving overall operational reliability.

This case study demonstrates that, in energy and chemical environments, cheap separatorless air filters achieve an effective balance between filtration efficiency, energy savings, and long-term system stability, making them a reliable solution for demanding industrial applications.

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SYNRUI Detection

 

SYNRUI Testing

 

Each unit undergoes filtration efficiency, pressure drop, and leakage testing before shipment. The testing procedures comply with internationally recognized HEPA standards, ensuring consistent and verifiable performance. In long-term applications, the low price separatorless air filterr has demonstrated reliable efficiency retention and predictable system operation.

FAQ

01/

Q1: What are the advantages of china separatorless air filter compared to traditional filters?
A: Without internal baffles, airflow is smoother, resistance is lower, and energy efficiency is higher.

02/

Q2: Is this filter suitable for point-of-use HEPA applications?
A: Yes. It is commonly used in Fan Filter Units, HEPA filters, and cleanroom ceiling systems.

03/

Q3: Does SYNRUI offer custom sizes or OEM services?
A: Absolutely. SYNRUI supports full customization as well as OEM/ODM collaborations.

04/

Q4: How do I determine when to replace the filter cartridge?
A: It is recommended to replace the filter cartridge when the pressure drop reaches the system's specified limit.

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